Job Description
JD: Assistant Manager Quality (Plastic Injection Molding Location Gurgaon)
Industry: Automotive / Plastic Injection Molding
Reporting To: Operations Head
Job Summary:
Urgently hiring Assistant Manager Quality with strong expertise in plastic injection molding, OEM quality systems, and audit handling (VSA). The candidate must have hands-on experience in QA/QC, in-process control, customer handling, and complete audit documentation for automotive components.
Detailed Roles & Responsibilities:
1. Quality Assurance & Quality Control (QA/QC):
- Ensure strict implementation of Quality Management Systems (QMS) on shop floor
- Monitor incoming, in-process, and final inspection activities
- Approve first-off samples and ensure adherence to control plans
- Ensure calibration and maintenance of all inspection instruments
- Conduct layered process audits (LPA) and process validation
2. In-Process Quality Control:
- Monitor critical parameters of injection molding process (temperature, pressure, cycle time, etc.)
- Ensure defect-free production through process control and poka-yoke implementation
- Identify and control defects like sink marks, flash, short molding, warpage, burn marks, etc.
- Coordinate with production team for immediate corrective actions
3. Audit Handling (VSA / OEM Audits):
- Prepare and maintain documentation for VSA audits
- Handle customer audits, internal audits, and third-party audits
- Ensure compliance with OEM requirements (Maruti Suzuki preferred)
- Close audit non-conformities within defined timelines
- Maintain audit readiness at all times
4. Documentation & Compliance:
- Prepare and maintain all quality documents such as:
- Control Plans
- Process Flow Diagrams
- PFMEA
- SOPs / Work Instructions
- Inspection Standards
- Maintain records for traceability and compliance
- Ensure adherence to ISO / IATF standards
5. Customer Complaint Handling:
- Handle customer complaints and warranty issues
- Conduct Root Cause Analysis (RCA) using tools like 5 Why, Fishbone Diagram
- Implement and monitor CAPA (Corrective & Preventive Actions)
- Ensure timely submission of 8D reports to customer
6. Continuous Improvement:
- Drive quality improvement initiatives to reduce rejection and rework
- Implement Kaizen, Poka-Yoke, and Lean practices
- Analyze rejection trends and take preventive measures
- Improve process capability (Cp, Cpk)
7. Team Coordination & Management:
- Lead and guide quality inspectors and line QC team
- Coordinate with Production, Tool Room, Maintenance etc.
- Conduct regular quality meetings and training sessions
- Ensure discipline and quality awareness on shop floor
8. Supplier Quality Management:
- Monitor incoming material quality
- Conduct supplier audits and performance evaluation
- Ensure supplier compliance with quality standard
Required Skills:
- Strong knowledge of plastic injection molding processes
- Hands-on experience in QA/QC tools (7 QC tools, SPC, MSA)
- Expertise in VSA audit preparation and handling
- Knowledge of OEM standards (Maruti Suzuki preferred)
- Good analytical and problem-solving skills
Qualification & Experience:
- Diploma / B.Tech in Mechanical / Production / Plastic Engineering
- 38 years experience in plastic injection molding (automotive OEM supplier preferred)
Additional Requirements:
- Internal Quality Certified Auditor will be preferred
- Immediate joiner preferred
- Strong documentation and audit readiness skills
- Ability to work under pressure and meet deadlines
Job Classification
Industry: Auto Components
Functional Area / Department: Quality Assurance
Role Category: Quality Assurance - Other
Role: Quality Assurance - Other
Employement Type: Full time
Contact Details:
Company: Precision Tech
Location(s): Noida, Gurugram
Keyskills:
Quality Audit
Vsa
Qa/Qc
Audit Documentation
Certified Lead Auditor
Quality System Management
Quality Management
Internal Quality Auditor
Quality Inspection
Quality Analysis
QMS
ISO Audit
Quality Systems
Quality Documentation
Quality Control