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HV Junction box-BDU/PDU @ Idexcel

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 HV Junction box-BDU/PDU

Job Description

Role & responsibilities

HV JB BDU PDU (5+ years)

Mechanical Product Design | Automotive | Electrical connectors | HV | Plastics | DFM | Tolerance stack-up | Thermal | Sealing | CAD

  • Knowledge of automotive electrical connection system
  • Awareness of different types of connections
  • Knowledge of different automotive connector standards (JASO/ISO/DIN/USCAR/AIAG etc.)
  • Knowledge of electrical system design & its integration.
  • 3D software (Solid Works /Catia V5/ NX)) Module Knowledge: Solid Modelling/Sheet Metal/ Assembly/Surfacing
  • Product Design & Development (NPD- New Product Development Cycle)
  • Knowledge of DFMEA, GD&T, Tolerance Stack Up, VAVE etc.
  • Knowledge of W/H, Components, Sheet Metal, Rubber & Plastic Parts.
  • Having experience in component Manufacturing (Injection Moulding, Stamping, Casting, Machining etc.) & Assembly processes
  • Coordinating with customer & finalize specifications of JB, propose technical solution.
  • Collaborating with cross-functional teams, including hardware and software engineers, product engineers, and manufacturing teams. .
  • Staying up-to-date with the latest advancements in EV JB technology and standards.
  • Drive system-level integration for High Voltage (HV) platforms, power distribution, switching technologies, and thermal management solutions
  • Select E-components and integrate circuit schematics into electromechanical assemblies for seamless product functionality.
  • Selection of advanced materials including engineering resins, die-cast alloys, sheet metals, and elastomers based on functional requirements
  • Awareness of simulation, Product Validation (DVP) & automotive standards.
  • Own the full product lifecycle for systems including BDUs (Battery Disconnect unit), relay/fuse boxes, power modules, and channel/trough-based electrical distribution systems
  • Oversee product and process compliance with automotive standards (IATF 16949, ISO, AIS)
  • Facilitate Design Reviews, coordinate DFMEA, Tolerance Stack-up, and DVP execution, should have knowledge of EMI/EMC
  • Strategically align new component design with manufacturability, cost, and performance targets using DFM/DFA and VA/VE methodologies
  • Approve and supervise technical documentation including engineering standards, handling manuals, CAD data packs, and PLM deliverables.
  • Provide technical oversight for 3D CAD design including part modelling, surfacing, large assemblies, and design validation.
  • Knowledge of standards - IEC 60664, 60694, UL 840, AIAG, ISO 6469-3, ISO 16750

Job Classification

Industry: Recruitment / Staffing
Functional Area / Department: IT & Information Security
Role Category: IT & Information Security - Other
Role: IT & Information Security - Other
Employement Type: Full time

Contact Details:

Company: Idexcel
Location(s): Pune

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Keyskills:   Power Distribution UniT High Voltage Junction Box Battery Disconnect Unit Motor Inverte

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